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Analog Devices - Industry 4.0 and Beyond

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27 Industry 4.0 and Beyond | ADI might require more analog output channels, such as 4mA to 20mA, while another asks for more digital inputs. Or the same customer can request more analog channels for one platform, whereas the other platform requires more digital channels. Examples of this dilemma are shown in Figure 1. As Industry 4.0 rises, manufacturers need flexible systems that can quickly and easily adapt to changing requirements, all driven by shifts in consumer behavior and demand. As a result, they can no longer rely on fixed, large-scale systems designed for mass-market products and predictable demand. Instead, flexible systems that can be reconfigured quickly with minimal downtime and capital investment are required. SWIO components enable their channels to be programmed, not only as input or output but also as analog or digital. Furthermore, they can be efficiently set up for reading 2- or 3-wire resistance temperature detectors (RTDs) or thermocouples. Software configurable I/O also acts as a bridge to Ethernet- based control networks, as it can further be applied to brownfield installations requiring updates to 10BASE-T1L Industrial Ethernet systems. It enables the development of standardized, configurable field I/O units capable of translating existing HART®-enabled 4mA to 20mA sensors and actuators and 10BASE-T1L or 100-meter fiber backhaul. Figure 2 shows the AD74413R, a quad-channel SWIO device designed to meet process control, factory automation, or building control applications (we're reviewing industrial applications here). The device is a fully integrated monolithic solution for industrial input and output operation. The AD74413R features a 16-bit, sigma-delta (∑-Δ) analog-to-digital converters (ADC) and four 13-bit digital-to-analog converters (DACs) and is packaged in a 9mm × 9mm, 64-lead Lead Frame Chip Scale Package (LFCSP) that supports a -40°C to +105°C operating temperature range. Each of the four channels is configured by writing to the configuration registers over a Serial Peripheral Interface (SPI) bus whose clock can go up to 24MHz. Users can refine the default configurations of each operation mode via the AD74413R register map. The AD74413R's 16-bit, sigma-delta ADC can measure either current or voltage on one or more of the four channels and up to four diagnostic inputs via a single conversion request. The conversion rate is up to 4.8kSPS, and optional 50Hz and 60Hz rejection filters are available. The per-channel 13-bit R-string DACs are inherently monotonic and linear. These DACs support current outputs up to 25mA and have open-circuit detection capability for fault diagnostics. Similarly, they can provide voltage outputs with a true 0V to 11V range. Figure 2: SW configurable I/O component and a typical application example. (Source: Analog Devices Inc.) 2

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