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Texas Instruments - Amplifier Solutions that Answer a Range of Design Needs

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Heat The addition of new features requires more and more processing power. Higher-performing system-on-chip (SoC) processors run a lot faster and typically consume more power and generate more heat. Likewise, the larger LCD touchscreens in infotainment systems can be affected by the heat generated inside the infotainment head unit box. Therefore, Tier-1 ECU suppliers are looking for ways to reduce the overall thermal load inside infotainment head units. Tier-1 ECU suppliers have been using Class-AB audio amplifiers inside infotainment head units. However, Class-AB amplifiers are significantly less efficient than newer Class-D amplifier designs see Figure 2. This is important because the car's audio amplifier is the second-largest source of heat generation inside the head unit, just after the SoC. The more heat generated inside the head unit's box means that designers need to include a much larger passive radiated heat sink or a mechanical fan. Both options exacerbate the goal to reduce overall solution size. Figure 2: Class-AB vs. Class-D efficiency (Courtesy of www.audioholics.com) At the 2018 Consumer Electronics Show (CES), Texas Instruments will be demonstrating the industry's first 2.1MHz high switching frequency Class-D analog input automotive audio amplifier. We designed the TPA6404-Q1 to best address the issues related to infotainment head unit size and thermal load. Class-D amplifiers typically switch the amplifier on and off at ~400kHz. A much higher 2.1MHz switching frequency in the TPA6404-Q1 Class-D amplifier design enables the use of a significantly lower inductance value for the output filter. You can see in Figure 3 that a 2.1MHz design using a newer 3.3µH metal alloy-type inductor (as opposed to the much larger 10µH/8.2µH needed for a 400kHz amplifier) allows all eight inductors for a four-channel solution to fit into the same footprint as just one 8.2µH inductor. Figure 3: Inductor size comparison Another key feature of the TPA6404-Q1 that helps contribute to a small four-channel amplifier solution size is its "flow-through" audio signal design. Figure 4 illustrates how the analog input signals come into the amplifier device on one side of the chip; then amplification of the audio signal takes place on the opposite side of the device where the signals flow into the external output filters. Figure 4: Flow-through design of the TPA6404-Q1 17 OPA1622 SoundPlus™ Audio Operational Amplifier • High-Fidelity Sound Quality • Ultra-low Noise: 2.8nV/√Hz at 1kHz • Ultra-low Total Harmonic Distortion + Noise -119dB THD+N (142mW/Ch into 32Ω/Ch) Learn more

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