Issue link: https://resources.mouser.com/i/1442808
21 4.0 " " Advanced modular technologies are instrumental in simplifying and making highly complex industrial machines and robotics more functional, intelligent, and connected. Complexity T he plethora of power, signal, and data points on a machine might get compared with the human nervous system. Each power, signal, and data point (I/O) on a machine requires a reliable and secure connection to a power panel or control cabinet. On a complex machine or assembly line, the I/O may count in the hundreds or more. Traditional hardwiring of a machine can be highly labor-intensive, resulting in a virtual maze of point-to-point contacts requiring stripping, soldering, and possibly crimping. Before even shipping out, each connection must be fully wired and tested, then disassembled and reassembled again at the customer site. Commissioning often involves electricians and engineers. Moreover, each iteration of the wiring and unwiring process adds layers of risk for the machine builder. Routine maintenance or troubleshooting in a plant with multiple motors and drives might require disconnecting and reconnecting hundreds of contact points to address an issue. Modularity Machine builders have a vested interest in streamlining machine commissioning and maintenance. Modular connectivity delivers important advantages. • Significant reduction in commissioning time • Excellent mechanical stability and performance, IEC standardization • Expedited maintenance and troubleshooting • Less downtime and higher productivity Technicians can quickly disconnect machines using modular assemblies with custom configurations, and plug directly into portable testing equipment. Modularity provides flexibility and scalability to quickly configure, modify, or expand machines and lines. The Molex portfolio features an array of modular on-machine and in-cabinet power, signal, and data solutions (Figure 1). Molex Heavy Duty Connectors (HDC) Industrial plants and processes can be tough environments with the risk of liquids, dust, and other contaminants making their way into the connector housing. Specialized modular connectors get designed and constructed to provide secure connections and protect against ingress. Molex HDC solutions deliver reliable performance in demanding applications. A locking mechanism provides a secure seal, and coupling stability prevents accidental disconnection due to vibration or impact. Brad Connectors for Industrial Automation Robust Brad connectivity solutions are a trusted brand and mainstay in machine design and industrial automation. Brad M23 solutions are used primarily for power applications in automation and material handling. Brad M12 connectors are designed to withstand harsh industrial and weather environments with superior Figure 1: Ruggedly designed for the manufacturing environment are the Brad Harsh IO module, PAC/PLC Communication Module, Brad Power Tee, and GWconnect Heavy Duty Connector (HDC) solutions. (Source Molex)