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Bourns - Electrification of the Vehicle

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| 20 | Accuracy of Current Sense Measurements using Bourns ® CSM2F Series of Shunt Resistors in High Energy Storage Applications By Bourns, Inc. Introduction Battery Management Systems in High Energy Applications such as HEVs and BEVs need to monitor the state of health of the Lithium-ion cells in their battery packs to maintain safety and performance during charging and discharging. One very important reason for this monitoring is safety, as Lithium-ion chemistries are prone to degradation and aging or even thermal runaway if either the ambient temperatures are out of specification, or if the batteries are undercharged or over- charged leading to cracking of carbon and lithium plating. The three parameters used to determine the state of health of a cell are cell voltage, temperature, and current, which need to be measured by the Battery Management System. While Shunt Resistors are passive components with a relatively high absolute tolerance of 5 percent, the overall accuracy when combined with a current sense module can be as low as 0.01 percent. This application note provides some information on accuracy obtained using a Bourns ® Shunt (CSM2F series) and a current sense module designed for this purpose. Figure 1: Block Diagram of Battery Management System Table 1

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