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Analog Devices - Engineering a More Sustainable Future

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43 Engineering a More Sustainable Future | ADI AD7380 / MAX11198 MAX11195 AD7760 ADC AD7866 / MAX11192 24 Bits 16 14 12 Table 1: ADC Options Resolver Encoders Optical and Magnetic Encoders Robust Connectivity Power Management AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP 5 V 3.3 V 3.3 V > 5.5 V RESOLVER TO DIGITAL CONVERTER RESOLVER SPI EXTENDER MEMS LDO TEMP Sensor AD2S1210 AD8694 / AD8692 / AD8397 LTC4332 Excitation Freq & Complement +/- COS Differential Pair +/- SIN Differential Pair For reliable data transmission at high data rates over long cables, jitter and skew performance are critical. The ADM3066E/ADM3067E half/full duplex RS-485 transceivers are suitable for use with common motor encoding protocols such as SSI, BiSS, EnDat 2.2 and Hiperface DSL. With ultra low transmitter and receiver skew performance, and high common mode transient immunity (CMTI), they are ideal for use in harsh industrial environments. Next Generation Functionality Position encoders are integrating new functionality to enable more advanced features and increase productivity. MEMS vibration sensors, such as the ADXL371, are being integrated into encoders to enable motor health monitoring by sensing vibration signatures that can then be used for condition-based monitoring or predictive maintenance features. Adjacent motor faults are often monitored using the industry leading low noise ADXL359 MEMS accelerometer. In some applications, such as CNC machines, the MEMS vibration data sent from the encoder to the servo drive can be used to optimize the performance of the system in real time. With the increasing deployment of more advanced manufacturing capabilities that utilize more motors with encoders, there is a need for a reduction in encoder form factor. Highly integrated power management solutions, supporting multiple voltage rails in compact footprint ICs, with high ambient temperature operation and high efficiency, help to reduce the thermal challenge within the encoder. For resolver encoders, the AD2S1210 is a complete monolithic resolver-to-digital converter with a wide temperature range (-40 o C to 125 o C). AD8694 amplifiers are used to create a third-order Butterworth low pass filter to pass the resolver signals to the AD2S1210. The LTC4332 SPI extender enables system partitioning, providing the option of placing the microcontroller at the servo drive, rather than at the encoder, saving space and reducing design complexity. Multi-rail low noise LDOs such as the ADP320, LT3023, and LT3029 are used to power all components in optical and magnetic encoder signal chains. The ADM3066E RS-485 transceiver features ultra low transmitter and receiver skew performance, making these devices ideal for transmission of a precision clock. The high throughput rate and simultaneous sampling capabilities of the AD7380 4 MSPS SAR ADC enable on-chip oversampling, resulting in higher angular position accuracy. Depending on the needs of the application, alternative ADC options are shown in Table 1. For applications requiring resolutions of 12 bits or less, the MAX32672 ultra-low-power Arm Cortex-M4F microcontroller includes a 12-bit 1 MSPS ADC with enhanced security, peripherals, and power management interfaces. The ADA4622-4 quad rail-to-rail op-amp with input EMI filters for increased signal robustness is ideally suited to optical encoders. It includes a strong output drive to improve settling time performance and enable direct drive of the AD7380 SAR ADC inputs. For magnetic encoders, the ADA4571 - an anisotropic magnetoresistive (AMR) sensor – integrates signal conditioning amplifiers and ADC drivers improving reliability, in addition to reducing size and weight. Angular accuracy of 0.1 o typical angular error enhances closed loop control, and reduces motor torque ripple and noise. ADM3066E Half Duplex RS-485 Transceiver ADM3067E Full Duplex RS-485 Transceiver AMR ADC ASIC or MCU AMR MEMS LDO TEMP Sensor RS-485/ RS-422 AMP AMP COMP SIN 3.3 V 2.5 V 1.8 V 5 V COS MAGNETIC FIELD + - ADA4570 ADA4571 ADA4571-2 LTC6702 ADT7320 ADM3066E ADXL371 ADP320 AD7380 ADP120/ADP220/ADP320 LT3023/LT3027 LT3024/LT3029 Photo Diode ADC ASIC or MCU Photo Diode MEMS LDO TEMP Sensor RS-485/ RS-422 AMP AMP COMP SIN 3.3 V 2.5 V 1.8 V 5 V COS LIGHT LTC6702 ADA4622-4 ADT7320 AD7380 ADM3066E ADXL371 ADP320 Single/Dual/Triple 200mA Dual 100 mA Dual 500 mA Low Noise Voltage Regulators Adobe Stock / WilliamJu – stock.adobe.com

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