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Molex - Wired for Success: Advantages of Custom RF Cables over COTS and DIY

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C h a p t e r 3 | C o a x i a l C o n n e c t o r O p t i o n s Additional Connector Features Body Materials Coaxial connector manufacturers produce various body materials to suit different needs and performance requirements. Standard materials include brass, stainless steel, beryllium copper, and others. Generally, designers should choose the material based on the specific application's needs. For instance, stainless steel offers greater durability than brass, making it suitable for applications requiring many mating cycles. Plating Options Manufacturers also provide various plating options for coaxial connectors. Standard plating materials include gold, nickel, white bronze alloy, silver, and tin. Manufacturers commonly use gold and nickel, with white bronze also frequently used. Insulation Manufacturers most commonly use PTFE (Polytetrafluoroethylene) as connector insulators. However, some high-performance, higher-frequency connectors employ a different design. These connectors use Ultem beads featuring air-articulated holes, which can enhance performance at higher frequencies. Design Custom Solutions When designing a custom coaxial connector, you must consider your application's specific requirements. The materials you choose for the body, plating, and insulator can significantly impact the connector's performance and durability. By understanding the properties of different materials, you can make informed decisions to ensure your coaxial connections meet your needs. 11 Wired for Success: Advantages of Custom RF Cables over COTS and DIY

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