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Molex - Wired for Success: Advantages of Custom RF Cables over COTS and DIY

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C h a p t e r 2 | B a s i c C o a x i a l C a b l e C o n s t r u c t i o n Molex High-Performance Cables Molex invested strategically years ago in Temp-Flex, a high- performance cable manufacturer based in South Grafton, Massachusetts, to provide customers with the best custom cabling solutions possible. Temp-Flex produces leading high-performance coaxial cables that specifically excel in demanding technical environments. The company offers three distinct cable types, each with unique velocity of propagation characteristics: 1. Solid PFA - Good Attenuation Their first cable achieves 70% velocity of propagation. It utilizes solid PFA (perfluoroalkoxy alkane) or a modified Teflon material. 2. Foamed Fluoropolymer - Better Attenuation Their second cable, employing a foamed fluoropolymer material, reaches a velocity of propagation of 79%. This design provides better attenuation and lower signal loss than the first option. 3. Monofilament PFA—Best Attenuation Their premium cable boasts an 88% velocity of propagation. This design incorporates more air into the dielectric core by combining a filament with a dielectric sleeve. With the technical and manufacturing expertise available through Temp-Flex, customers can create cable designs for applications requiring precise signal timing and minimal losses. 8 Wired for Success: Advantages of Custom RF Cables over COTS and DIY

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