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C h a p t e r 1 | A d v a n c e d A c t u a t i o n S y s t e m s i n t h e Ve h i c l e C h a s s i s efficiency and switching speeds but with the tradeoff of requiring new design approaches and validation processes to be effectively utilized. Designing effective actuation systems and reducing long iteration cycles requires various tools and methodologies, including a model-based testing approach known as the Model-in-the-Loop (MIL) phase. In the MIL phase, engineers validate that the algorithm behaves as expected on controlling a virtual motor. The design process normally starts at the model level, at which engineers extensively use tools like MATLAB and Simulink to simulate and model motor control systems. Such platforms allow engineers to design control algorithms and test them in a virtual environment before deploying them on hardware. Engineers can optimize control strategies by simulating various scenarios and ensuring that the system meets performance requirements under different conditions. Compared to hardware-based testing, MIL testing helps identify potential issues early in the design phase, thereby reducing the risk of later costly revisions. Next, the Software-in-the-Loop (SIL) phase validates that the model can be translated into C code and that the compiled source code delivers the same result. The SIL phase is followed by the Processor-in-the-Loop (PIL) phase, where the algorithm's C code is cross-compiled and deployed to the MCU, where the algorithm's accuracy and performance are tested. Following the PIL phase, development moves into the Hardware-in-the-Loop (HIL) phase, in which control algorithms are deployed on actual hardware and tested under real-world conditions. The HIL phase allows engineers to verify that the control algorithms work as Venkatesh Naidu Senior Hardware Engineer, Bosch Global Software Technologies Smart actuators offer faster, precise, and efficient motor control while ensuring safety by meeting Automotive Safety Integrity Levels (ASIL). For example, ASIL D represents the maximum safety standards for vehicle applications such as braking." 8 11 Experts Discuss Advanced Motor Control for Modern Electric Vehicles
