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TE Connectivity - Advancements in Industrial Automation: Smart Manufacturing and Future Technologies

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mouser.com/te 21 Opportunistic Charging for Electric Forklifts TE Connectivity T oday's warehouse operations rely on electric forklifts to improve efficiency and provide energy and cost savings. That means equipment manufacturers face a new challenge: charging downtime. This challenge is especially true when using traditional lead-acid batteries, which require a lengthy recharge, additional warehouse space, and battery swaps (if running for 24 hours)—all of which cut into productivity. TE Connectivity (TE) is helping develop more sophisticated battery management systems (BMS)—which monitor battery status and health, optimize charging and recharging, and connect and disconnect the load and charger—to help ensure reliability of the driving vehicles that are so crucial in warehouse operations. Lithium-ion Batteries Enable More Convenient Charging Due to recent advances in lithium-ion battery technology, electric forklifts are more efficient than ever. Lithium-ion forklift batteries are rechargeable batteries that offer high energy density and a very small memory effect. Lithium-ion batteries can survive more charging cycles independent of the state of charge and therefore can be charged at opportune times throughout the day rather than requiring several hours to fully charge. That means workers can charge the batteries whenever possible—even during short breaks. The result? Smaller batteries that are lighter in weight, are more sustainable, and deliver improved machine profitability and total cost of ownership. Lithium-ion technology also drives the need for fast charging.

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