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onsemi - Engineering the Future: The Sensors and Systems Powering Modern Mobile Robots

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C h a p t e r 3 As the name suggests, AMRs are mobile devices. To this end, AMRs are powered by batteries and rely on energy-efficient power architectures to support sustained operation with minimal downtime. Because these systems operate untethered, energy availability is constrained by battery capacity, and every subsystem must be optimized to extend runtime without compromising performance. Intelligent power management is therefore central to AMR design. The foundation of energy efficiency begins with how power is drawn from and distributed across the system. AMRs typically operate on multi-cell lithium- ion battery packs. For smaller AMRs, this can be in the 10-cell range, with nominal voltages of 36- 40V, while larger Mobile Robots operate from 60V or 80V. As the battery discharges, onboard power systems must accommodate a wide input range while maintaining tight regulation for critical subsystems. This includes stepping down voltage levels to support 20V motor drivers, 5V control electronics, 3.3V sensors, and 1.8V processors. High- efficiency DC-DC converters minimize losses during this voltage conversion process and help maintain thermal stability in compact enclosures. INTELLIGENT POWER AND ENERGY EFFICIENCY Designers must ensure motor control is extremely efficient by using low-loss switches—with low RDS(on), low gate charge, and high switching efficiency—to minimize wasted power, thereby maximizing Li-ion battery life." Bob Card Americas Marketing Manager, Analog Mixed Signal Group, onsemi 15 Engineering the Future: The Sensors and Systems Powering Modern Mobile Robots

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